Steel faced mineral fibre insulated panels are designed to provide
fire resistance in line with BS476: Part 22: 1987 for fire exposure
of up to three hours integrity combined with two hours insulation.
The system comprises mineral wool panels, 1160mm nominal width and
up to 12m long. Normally faced on both sides with 0.55mm thick galvanised
steel sheet.
- Panel to Panel Joint
The panels have male / female interlocking metal facings to provide
a secure and consistent joint detail.
- The Insulation
Mineral fibre is manufactured from molten diabase volcanic rock, spun
into fibres and bound using heat cured phenol formaldehyde resin (generally
less than 5%). The fibres are treated with a small quantity of refined
mineral oil (generally less than 5%), which acts as a dust suppressant.
Mineral fibre is inert under normal applications. The core has a nominal
density of 100kg/m3 and an insulation value of 0.038W/mok
- Water Resistance
Mineral fibre repels liquid water due to the presence of water repellent
additives. Moisture condensing from the air within the core material
is less than 0.002% by volume at 95% relative humidity.
- Biological
Completely vermin and rot proof and does not encourage the growth of
fungi, mould or bacteria. It is suitable for use (with suitable facings)
in hygienic areas.
- Environment
No CFC's or HCFC's are used in the manufacture of the base material.
- Bonding
Panels are bonded using a fast curing one component polyurethane adhesive
which is moisture cured to a hard, tough, non toxic layer resistant
to chemicals and heat. During the bonding process a slight foaming
occurs, this gives better penetration into the porous materials and
better filling between uneven surfaces, increasing panel strength and
minimising the possibility of un-bonded areas.
- Panel Facings
Panels can be manufactured with a number of facings including white
PVC laminate (foodsafe), polyester, grey primer and stainless steel.
Exterior finishes include HP200 plastisol and PVF2. The thickness of
the coloured facings are generally 0.55mm with the grey primer being
0.50mm.
- Panel Data
Nominal Panel
Thickness in mm
U Value
W/m²oC
Panel Weight
kg/m²
Ceiling Panel
Spans to BS6399
part 1
Fire Rating
In Minutes BS476 part 22
50
0.72
15
3.5
-
80
0.47
17
4.8
-
100
0.38
19
5.7
60
120
0.32
20
6.5
60
150
0.26
23
7.6
90
200
0.20
27
9.1
120
240
0.16
31
10.0
120
PIR Panel System (Laminated)
- The Panel
Steel faced polyisocyanurate (PIR) insulated composite panels are designed
to provide fire resistance in line with Loss Prevention Council approval
LPCB standard 1181. The system comprises of PIR insulation with a nominal
cover width of 1160mm and in lengths up to 12m, faced on both sides
with galvanised sheet steel. The facing is bonded to the PIR with a
fire resistant moisture curing adhesive and panels have an interlocking
joint design to facilitate rapid and accurate installation.
- Panel to Panel Joint
The panels have male / female interlocking metal facings to provide
a secure and consistent joint detail.
- The Insulation
The PIR foam utilised in these panels is completely CFC and HCFC free
and has been cured for 7 days to ensure the foam is fully stable. The
long-term dimensional stability of the foam is guaranteed. The exceptional
foam properties enable the production of flat panels to tolerances
of +/- 0.5mm over 2m and the foam insulation is 100% with no voids.
- Panel Facings
Panels can be manufactured with a number of facings including white
PVC laminate (foodsafe), polyester, grey primer and stainless steel.
Exterior finishes include HP200 plastisol and PVF2.
- Insulation Core Properties
Density
>35kgm3
Thermal
conductivity
0.024W/mk
ODP
0
Compressive
Strength
>240KPa
Tensile
Strength
>350KPa
Closed
Cell Content
90%
Water
Absorption
<2%
/ vol
Fire
Behaviour
B2
DIN4102
Dimensional
Stability
70oC/
97% RH = <2% linear change
Operating
Temperature
-120oC
to +120oC
- Panel Data
Normal
Panel Thickness mm
U
Value
W/m2oC
Panel
weight
kg/m2
Max
Height Walls m
Max
Span Ceilings (BS6399) m
40
0.55
10.9
4.8
2.3
50
0.45
11.3
5.6
3.0
75
0.31
12.3
7.4
4.5
80
0.29
12.5
7.8
4.8
100
0.24
13.3
9.1
5.9
120
0.20
14.1
10.3
6.8
125
0.19
14.3
10.6
7.1
140
0.17
14.9
11.4
7.7
150
0.16
15.3
12.0
8.2
175
0.14
16.3
13.3
9.2
200
0.12
17.3
14.6
10.2
250
0.10
19.3
17.0
12.0
PIR Panel System (Injected)
- The Panel
Steel faced polyisocyanurate (PIR) insulated composite panels are designed
to meet the requirements of fire resistance in line with Loss Prevention
Council approval LPS 1181. The system comprises of PIR insulation with a
nominal cover width of 1200mm and in lengths up to 12m, faced on both sides
with galvanised sheet steel. The facing is bonded to the PIR during the injected
foaming of the panel.
- Fire Rating
The Stancold PIR panel does not have a specific fire rating at this time.
- Panel to Panel Joint
The panels have turned safety edges, cam-locking panel to panel with a tongue
and groove insulation detail and silicone joint sealant for a clean hygienic
surface.
- The Insulation
The PIR foam utilised in these panels is a low-density rigid foam, which
exhibit superior thermal stability and lower combustibility when compared
to polyurethane foams. They are prepared by reacting a polyol component with
a polyisocyanurate component in the presence of suitable additives and blowing
agents.
- Panel Facings
Panels can be manufactured with a number of facings including white PVC laminate
(foodsafe), polyester, grey primer and stainless steel. Exterior finishes
include HP200 plastisol and PVF2. The thickness of the coloured facings are
generally 0.55mm with the grey primer being 0.50mm.
- Insulation Core Properties
Density
>40kgm3
Thermal
conductivity
0.024W/mk
ODP
0.11
Compressive
Strength
>200KPa
Tensile
Strength
>300KPa
Water
Absorption
<2%
/ vol
Operating
Temperature
-120oC
to +120oC
- Panel Data
Nominal
Panel Thickness mm
U
Value
W/m2oC
Panel
Weight
kg/m2
Max
Height Walls m
Max
Span Ceilings (BS6399) m
80
0.30
12.4
7.5
4.7
100
0.24
13.2
9.0
5.5
125
0.19
14.2
10.0
6.5
150
0.16
15.2
12.0
7.5
Advanced Panel Technology Ltd, Unit 5, Burma Drive, Unit Factory
Estate, Marfleet Lane, Kingston Upon Hull